CS-400E Training Course

Download the program in the pdf format.

Day 1: Operation and Programming

Recommended participants:
Individuals tasked with running, programming, or supervising the machine.

Intention:
To instruct individuals on machine operation and programming.

Curriculum covered:

Machine hardware overview
Machine software overview
- Auto mode
- Program mode
- Configure systems
- Test mode
Board setup
- Board(s) fixturing
- Program selection
- Board quantity
- Zero/skew
- Auto editing
- Optional usage features
Auto mode features
- Dispenser
- Auto correct
- Manual correct
- Backup/Repeat
- Cut clinch enable/disable
- Program lamp
- Optional usage features
Configure systems
- Dispenser
- Mode lockouts
- Basic file access
- Edit cut lockout
- Display part data
- Invert shortages
- Bin shortage warning
- Double footswitch
Program mode
- Programming topics
  - Messages
  - Dispenser commands
  - Polarity/No polarity
  - Part numbers
  - Cut\Clinch parameters
  - Images
  - Clinch types
  - Digitizing
- System commands

Day 2: Machine Calibration/Maintenance

Recommended participants:
Individuals tasked with calibration and maintenance of the machine.

Intention:
To train personnel on how to replace wearable items and calibrate machine to specification. Lubrication and cleaning of machine at various time intervals.

Curriculum covered:

Table top and board fixture removal
Cutter replacement
Motor replacement
Pin height adjustment - A guage
Cam synchronization - B guage
Cutter height adjustments - guages 1-10
Cut\Clinch top dead center
Overall Cut\Clinch height
Center of rotation
Rotational zero
VCD zero
Clinch adjustment
X/Y axis repeatability
Projector light adjustment
Rotational zero
Cleaning
Lubrication

Day 3: Software Diagnostics and Electrical Systems

Recommended participants:
Individuals tasked with the repair of the machine.

Intention:
Overview of software diagnostics and electrical systems to aid in the troubleshooting of equipment.

Curriculum covered:

Test mode topics
- Limit switches
- Photos
- Optical sensor calibration
- Touch screen calibration
- Monitor sensitivity
- Dispenser testing
- Dispenser calibration
Machine power requirements
Hardware
- CPU
- I/O board
- Micro-stepper board
- Serial keyboard card
- Touch screen card
- Cut\Clinch processor board
- Power supplies
- Relay board
- Power resistors
- Driver modules
Cut\Clinch head
- Motor functions
- Photo functions
- Boot up sequence
Troubleshooting of electrical bugs
Question and answer period